How to Replace an Intermediate Door Panel

Replacement of Intermediate Door Panel

1. Close door and lock.
2. Place two clamps in track above panel to be changed. These clamps will prevent the upper panels from dropping when panel is taken out. To do this, clamps are positioned below the roller.
3. Remove roller covers of panel to be changed.
4. Remove rollers.
5. Drill out all rivets on panel.
6. Lift up on door slightly and remove panel.
7. Insert new panel.
8. Drill new panel for fasteners.
9. Lift up on door slightly, again, and tilt back new panel.
10. Insert new fasteners.
11. Reinstall new panel.
12. Tighten fasteners, open door.

Caution - work on doors and related parts can, in some cases, be dangerous. Any person not experienced and trained in roll up truck door repairs and installation, should consider leaving the work to us professionals like us. Serious injury could result.